Label Printers
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MAGPOWR TS Load Cells
Read MoreTS Load Cells provide the most consistent control of tension, no matter how the temperature changes throughout the day. In fact, all MAGPOWR Load Cells are designed with foil strain gauges that provide the lowest temperature drift rating possible (.02% per º C), which can mean the difference between a profitable web and a floor of wasted material.
These rugged load cells are extremely accurate devices used to measure tension in any unwind, rewind or intermediate web processing application. The unique low profile design minimizes space requirements inside the machine frames, thus maximizing the potential for web width. TS load cells are designed with mechanical overload stops in both force directions to eliminate sensor damage and the need to recalibrate even after extreme overloads, while also offering the flexibility of a variety of mounting styles and coupling options.
Split coupling models
Load Cells with Split Couplings can be used to measure web tension through dead-shaft or live-shaft idler rolls. With one load cell mounted to each side of the machine frame, the idler roll is supported between the two load cells. The resultant force of the web tension is measured as a load on the roll by the load cells.
The Split Coupling allows the idler roll to be easily installed after the load cells have been mounted to the machine frames. The coupling design also accommodates misalignment between the machine frames and allows for thermal expansion of the idler roll shaft during machine operation. The unique coupling design also allows its use in both dead-shaft and live-shaft applications.In-roll coupling models
The In-Roll Coupling is designed to insert directly into the end of an idler roll. With one load cell mounted to each side of the machine frame, the idler roll is supported between the two load cells. The resultant force of the web tension is measured as a load on the roll by the load cells.
The In-Roll Coupling includes a spherical bearing to allow for smooth rotation of the idler roll and to accommodate misalignment between the machine frames. This coupling type eliminates the need for idler rolls with shafts and bearings, thus reducing the overall cost of the tension sensing system.Wire pulley models
The Wire Pulley is used for single strand applications for any kind of material. When mounted to the side of a machine frame or bracket, a load cell measures tension in the strand as it passes over the nickel plated aluminum load cell pulley. -
MAGPOWR GTS Load Cells
Read MoreThe stability and accuracy displayed by MAGPOWR’s GTS Global Load Cell allow the tension to be precisely measured and controlled on a roll. The GTS units, designed to be mounted under standard inch or metric pillow block bearings, measure the load created by the web and acting on the sensing roll.
Two GTS Load Cells should be used, one for each side of the sensing roll, thereby accurately measuring the total web tension force acting on the roll, independent of web width or location. The flexible cable connector eliminates the need for left and right models, as each GTS load cell can be mounted on either side of the machine.
A full Wheatstone bridge is incorporated into each GTS load cell for the maximum accuracy and stability. All sizes are adaptable and pre-drilled and tapped to accept standard inch and metric pillow block bearings.
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MAGPOWR TLC Thin Load Cell Series
Read MoreThe MAGPOWR TLC load cells are extremely accurate devices used to measure web tension in any unwind, rewind or intermediate web processing application. Delivering precise web tension with low temperature drift due to a full Wheatstone bridge construction, the load cells allow for force measurement and 10 times overload protection in both force directions.
With a low profile design, space between the machine frames dedicated to the load cell is minimized. The load cells can also be mounted on the outside of the machine frames, eliminating any space required for the load cells.
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MAGPOWR CL Cantilevered Load Cells for Narrow Web Applications
Read MoreLoad cells are not where operators want to spend their money. MAGPOWR’s CL Cantilever Load Cells facilitate that as they are the most cost effective cantilever load cell on the market. These sensors have the unique ability to accept virtually any roll and shaft assembly. Operators are no longer restricted in design – they simply install one of their spare roll assemblies into the Model CL Load Cell.
MAGPOWR’s CL Cantilever Load Cells are designed to support cantilevered idler rolls in processing machines that have just one side frame. They then accurately measure and control tension in a narrow moving web and are typically used on paper, film, foil, wire, fiber, fabrics or any materials used in the label, tag, tape, printing or converting industry.
These rugged load cells have mechanical overload stops and can be mounted inside or outside of the machine frame.
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MAGPOWR CSR Tension Sensing Roller
Read MoreThe MAGPOWR CSR series is a cantilevered tension sensing roller that uses tension sensors embedded in the roller to provide a signal proportional to tension in any unwind, rewind or intermediate web processing application.
When installed in place of a standard machine idler roller, the CSR tension sensing roller delivers precise web tension measurement with low temperature drift due to a full Wheatstone bridge construction on each load cell inside the roller.
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MAGPOWR Cygnus Tension Control
Read MoreA variety of advanced yet easy-to-use features are apparent immediately to operators using MAGPOWR’s compact, powerful Cygnus® Tension Controls. Operators can easily navigate through advanced tension control functions and codes using on-screen prompts displayed in full text, making the setup process faster. Web tension is maintained or adjusted using multifunction “smart keys,” similar to those used in ATMs, and a large backlit display for easy viewing. Converters and printers can dramatically reduce setup time and improve consistency with powerful features like automatic tuning and out of round roll compensation (previously only possible with a dancer control). Complex tension settings can be input quickly with full text prompts as opposed to more complicated input procedures of the past.
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MAGPOWR VERSATEC Tension Control
Read MoreMAGPOWR’s VERSATEC Versatile Tension Control provides true ease of use and extreme flexibility with its wide range of functions and operating modes. The VERSATEC Versatile Tension Control is a multi-function automatic tension or process controller that uses the US-2 Ultrasonic Sensor to measure distance and roll diameter. It has selectable operating modes for Unwind, Rewind, Dancer, Free Loop, or Ranging applications. This flexibility eliminates the need to learn the operation of different controls for different tension zones.
All setup and operating screens on the VERSATEC unit are indicated directly on the multi-line alphanumeric menu driven display in real words, not codes, with the corresponding values or status. From the keypad and display, you can control all operating parameters for any operating mode, including tension, distance, dancer position, loop position, alarm set points, security, language and units, and setup selection.
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MAGPOWR Spyder Plus Tension Control
Read MoreDesigned for precise tension control, MAGPOWR’s cost-effective Spyder Tension Control is capable of controlling web tension in closed-loop, open-loop, unwind, rewind, point-to-point or dancer applications. It measures tension from one or more MAGPOWR load cells and outputs a corrective analog signal to control a torque device. Its reduced size means it can be hidden away in an enclosure or underneath the machine.
With its Ethernet connection, the easy-to-use Spyder can be viewed on a web browser for remote troubleshooting, programming and/or data collection. Additionally, the Spyder provides an analog input for Manual Level setpoint, control inputs for Run/Stop, Auto/Manual: Tension On/Off, and E-Stop, and a 0-1 mADC meter output proportional to measured tension.
Spyder Plus has the ability to control open loop applications, advanced features for dancer applications, and the ability to interface and share data remotely. Spyder Plus now has powerful features for dancer applications that were once only available with more expensive controls. Dancer mode now allows the unique ability to use load cells to monitor web tension, while remote setpoint adjustment improves efficiency, especially when multiple controls are used in the same application. Spyder Plus also works with third party ultrasonic or laser sensors to determine roll diameter.
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MAGPOWR Spyder Plus S1
Read MoreThe new Spyder Plus S1 tension controller has all the existing features of the Spyder Plus controller, while adding an additional input for roll diameter. This input allows for additional powerful features normally reserved for our highest end controllers.
By referencing the actual measured diameter on this new input, this DIN rail mounted low-cost controller now includes very precise taper tension, hold level change options and inertia compensation options in load cell and dancer modes. In addition, gain compensation in dancer mode allows for a stable dancer from full roll to core, regardless of roll-build ratio.
Like the Spyder Plus, the Spyder Plus S1 is a controller that can be configured as an open loop, closed loop load cell or closed loop dancer modes, providing accurate, reliable control by providing feedback to clutches and brakes, or interfacing directly with drives in unwind, rewind or point-to-point applications.
Built in Modbus TCP communications provide the ability to easily interface and share data with an existing PLC, remote PC, HMI or web browser, allowing for remote set point adjustment to further improve efficiency, especially when multiple controls are used in the same process.
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MAGPOWR Dancer / Follower Arm Control
Read MoreNeed control of a dancer, follower arm or both? No problem, as MAGPOWR’s DFC-90 and DFC-A low-cost tension controls can handle either operation mode.
Dancer Mode: The DFC-90 and DFC-A are full PID closed-loop dancer controls, controlling web tension by sensing the position of the dancer arm through a DFP or DFP-2 Position Sensor and adjusting the clutch, brake or motor control torque accordingly to maintain the dancer position set point.
Follower Arm Mode: The DFC-90 and DFC-A control web tension by compensating for measured changes in the roll diameter. Roll diameter changes are measured through the DFP or DFP-2 Position Sensor and a follower arm. An optional Stop Multiplier provides additional stopping torque to help stop large unwind rolls.
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MAGPOWR US-2 Ultrasonic Sensor
Read MoreScrap is essentially waste, and waste represents reduced profits. An effective way to reduce scrap and therefore maximize profits is by increasing the accuracy and control of the web. MAGPOWR’s US-2 Ultrasonic Sensor used with VERSATEC control measures the diameter of the roll and allows your core and full roll alarms to be adjusted to give your operator proper notification before reaching the end of the roll. This fully automated ultrasonic tension control system allows you to reduce scrap by utilizing the entire roll on your web.