The Sapphire S2T is the choice for the converter that is looking for maximum productivity and minimum downtime. This is achieved by the machine continuing to run, whilst the operator (or machine) takes off the finished rolls and puts new cores onto the rewind shaft.
The cycle time of the Sapphire S2T can be as low as 15 seconds and will automatically cut the web (at set length), and apply the new incoming web onto new cores.
Once again, the Sapphire S2T utilises our vacuum roller technology, and most options for minimising job setups can be added to the machine to increase productivity further. It also features a unique shaft support system (for larger rewind diameters) where the rewind shafts remain fully supported through the turreting sequence.
Able to handle a wide range of Films, Laminates, Foils, Non-wovens and Paper
Full shaftless unwind with electric reel lift
Features:
Maximum speed 800m/min for optimum productivity
Easy to assemble and maintain, with built in electrical panel, pneumatics, operator panel and remote diagnostic capabilities
Automatic web cut off saves on downtime
Vacuum pull roller for perfect tension isolation which avoids slips or scratches even in sensitive materials
All electrical operation makes it the hygienic choice
Handles multiple widths of PP, PE, PET, paper and more
Core positioning for fast, accurate, easy set up even while machine is running
Automatic offload pushes finished rolls onto unloading device to save time
Unique turret support ensures minimum shaft deflection
Intuitive touch screen with job memory storage
ASHE digital edge guider
ASHE patented differential winding shafts
Guarding around the unwind to meet CE standards
Unloading stands available
Optional extra’s including laser core alignment, digital knife positioning, automatic knife positioning, driven unwind, splice table, static eliminators and various options for offloading and moving the finished reels
The Sapphire S2 is the only choice for ease of operation, repeatability and minimal downtime. The machine is acclaimed for its versatility in being able to handle many different products, without any changes to the machine operation.
Our vacuum roller technology is a key feature of the machine, which requires no operator setting or maintenance throughout the life of the machine. The machine is also a total electric operation, no hydraulics are used in the machine.
The machine has a maximum running speed of up to 800m/min and can be equipped with many options for automation, which help in reducing setup times. It is also now available in three rewind diameter configurations, being 600mm, 800mm or 1000mm.
Quantum Efficiency Management System was created specifically to aid front line print managers reduce waste, identify inefficiencies, improve shop floor productivity and help create an environment of lean manufacturing for printers. The Quantum Efficiency Management System aims to improve shop floor productivity and efficiency, a common challenge faced by printing companies today.
The Emerald series has been designed to minimise waste by transforming a badly wound roll, be it by tensions or roll profile, into a perfect grade A roll. With the Emerald, the operator is able to correct tensions, correct edge profiles, and splice end rolls to make larger finished rolls and also inspect.
A robust offline converting solution for digital applications
Rotoflex DF3 is a highly-configurable offline digital finishing and converting solution. Servo-driven from unwind to rewind with print and die cut units in between, the intelligent DF3 system delivers unparalleled agility, ultra-efficient operation and a full spectrum of decoration for offline applications and processes in the fast-growing digital and hybrid world.
Brands need flexibility with the finishes they put on labels. That’s where the DF3 comes into play as your production phase 2. The Rotoflex DF3 is a robust multi-function platform for finishing printed label and film stock.
The system is extremely flexible, offering a continuous or semi-rotary mode to accommodate a wide range of repeat sizes, while also modular to adapt to the embellishment needs of a demanding digital market.